WROUGHT & CASTING ALLOYS
Wrought alloys
In two of the most modern and flexible foundries in Europe, we produce extrusion billets, rolling slabs and cast alloys (as two-piece ingots). With our plants in Austria and Romania, we can react quickly and flexibly to the individual demands of our customers. We see our strengths in the exhaustive spectrum of alloys, the intensive cooperation with the customer and the fast production of special products. Sustainability and efficient recycling are just as important in this as supply reliability over the whole life cycle of a product.
Extrusion billets
Standard formats
Ø 178 mm 7″ +0 / -2
Ø 203 mm 8″ +0 / -2
Ø 229 mm 9″ +0 / -2
Ø 254 mm 10″ +0 / -2
Ø 279 mm 11″ +0 / -3
Ø 293 mm 11,5″ +0 / -3
Ø 305 mm 12″ +0 / -3
Ø 381 mm 15″ +1 / -3
Delivery lengths: 500 – 7,200 mm
Further dimensions on request!
Rolling slabs
LHC vary moulds with thickness 400 mm and width 1150 + 1400 mm available, Widths of 1170, 1190, 1210, 1230, 1250, 1270, 1290, 1310, 1330, 1350 and 1370 mm can be produced with minimum investment LHC vary moulds with thickness 500 mm and width 1550 + 1570 mm available, width LHC vary moulds with thickness 480 mm and width 1570 mm
Contact:
Hermann Fellner
Phone: +43 7722 891 2191
E-Mail: hermann.fellner@hai-aluminium.com
Casting alloys
Secondary sows
Weight: 2.0 to 2.5 MT sows
(also reprocessing of dross or swarf on request)
Two-piece ingots
Weight: 7-9 kg
Width: 108 mm
Height: 55 mm
Length: 700 mm
Stack form: 11 layers + 2 base-layer ingots
Stack weight: 553 – 711 kg
Alloys: 226, 231
Further cast alloys on request!
Contact:
Nicoleta Pasca
Phone: +40 257 304 211
E-Mail: Nicoleta.Pasca@hai-aluminium.com
SYSTEMS & MACHINE ENGINEERING
HAI stands for sophisticated and individual product solutions. That’s why we find the ideal consumer market for our high-quality products in the machine engineering sector. We find the right solution, no matter how demanding your application may be.
Products:
• System profiles for automation and materials handling technology
• Linear guides
• Special profiles for general machine engineering
• Precision profiles for textile machinery
• Support arm and stand profiles for medical technology
• Handling technology and crane systems
Contact:
Hans Jürgen Schulte
Phone: +49 2921 978 222
E-Mail: hans-juergen.schulte@hai-aluminium.com
HAI stands for sophisticated and individual product solutions. That’s why we find the ideal consumer market for our high-quality products in the machine engineering sector. We find the right solution, no matter how demanding your application may be.
Products:
• System profiles for automation and materials handling technology
• Linear guides
• Special profiles for general machine engineering
• Precision profiles for textile machinery
• Support arm and stand profiles for medical technology
• Handling technology and crane systems
Contact:
Hans Jürgen Schulte
Phone: +49 2921 978 222
E-Mail: hans-juergen.schulte@hai-aluminium.com
AUTOMOTIVE
Automotive body components
HAI’s entire know-how is applied in highly condensed form here – from the casting of the ingots, the alloying process, through the extrusion of crash-relevant profiles, including testing, right up to the finished, bent or joined part. Our service spectrum is rounded off by meticulous planning and professional project management. We impress in particular through our process, part and technology development. Efficient logistics and our effective quality management speak for themselves.
Everything from a single source!
We attach particular importance to the production of crash-relevant materials, with the highest demands being made on the ductility of these materials. We tirelessly search for new solutions, and are already happy to face the challenges of the future today. Intelligent lightweight construction and e-mobility are major fields of activity here.
Gloss products
As a supplier of intermediates, we concentrate on the production of profiles for decorative applications. The components are used as trims and functional strips in vehicle interiors. Special casting processes enable us to guarantee the highest purity of the materials. The aluminium ingots produced in-house are extruded on presses from 800 to 4,000 t to produce the intermediates. The clean and gentle handling and application-specific heat treatment also play an important role. Materials of various purity classes (Al 99.7 to Al 99.9) have been tried and tested and are now used successfully in automotive series production. We produce all the demanded gloss levels – from roof rails, through intermediates for door and roof trims, right up to bezels of all kinds for guide ribs. Different surface finishes can also be taken into consideration.
Contact:
Christoph Deiters
Phone: +49 2921 978 236
E-Mail: christoph.deiters@hai-aluminium.com
Automotive body components
HAI’s entire know-how is applied in highly condensed form here – from the casting of the ingots, the alloying process, through the extrusion of crash-relevant profiles, including testing, right up to the finished, bent or joined part. Our service spectrum is rounded off by meticulous planning and professional project management. We impress in particular through our process, part and technology development. Efficient logistics and our effective quality management speak for themselves.
Everything from a single source!
We attach particular importance to the production of crash-relevant materials, with the highest demands being made on the ductility of these materials. We tirelessly search for new solutions, and are already happy to face the challenges of the future today. Intelligent lightweight construction and e-mobility are major fields of activity here.
Gloss products
As a supplier of intermediates, we concentrate on the production of profiles for decorative applications. The components are used as trims and functional strips in vehicle interiors. Special casting processes enable us to guarantee the highest purity of the materials. The aluminium ingots produced in-house are extruded on presses from 800 to 4,000 t to produce the intermediates. The clean and gentle handling and application-specific heat treatment also play an important role. Materials of various purity classes (Al 99.7 to Al 99.9) have been tried and tested and are now used successfully in automotive series production. We produce all the demanded gloss levels – from roof rails, through intermediates for door and roof trims, right up to bezels of all kinds for guide ribs. Different surface finishes can also be taken into consideration.
Contact:
Christoph Deiters
Phone: +49 2921 978 236
E-Mail: christoph.deiters@hai-aluminium.com
CONSTRUCTION & TRADE
The production of a very wide range of products for the building sector has been an important core competence of HAI for over 20 years. Thanks to our wide variety of presses, we can easily cover practically all the demands of the building industry.
Metal construction systems
From the smallest glazing strip, through to thermally insulated window or large façade profiles: In the series production and project sectors, we have been delivering with short lead times for many years. We can justifiably claim to be a one-stop provider in the building sector.
Interior design, fair construction and furniture making
Here again: We are happy to face the high demands on surface quality and dimensional accuracy.
Sun shading
In the sun shading sector, we produce profiles for guide rails, roller blinds, louvres, awnings, external venetian blinds and insect protection.
Contact:
Richard Edelsbrunner
Phone: +43 7722 891 7042
E-Mail: richard.edelsbrunner@hai-aluminium.com
ELECTRICAL INDUSTRY
Our competence in aluminium extrusion is crucial in meeting the ever-growing demands of electrical engineering. The production of complex heat sinks is a particular speciality of HAI. The in-house know-how for extrusion tools allows us to produce high-performance heat sinks with particularly close, thin cooling ribs up to a rib ratio of 18:1 (length: distance between the ribs). As a further speciality, we offer highly conductive materials for power systems. Furthermore, our products are also used in lamps and lights, for cable ducts or electronic housings. Particular attention is also paid to a decorative surface. Here again, we strive to offer our customers ideal solutions.
Products:
• Profiles for lamps and lights
• Profiles for control cabinet housings
• Busbars for elements of power systems
• Housings for electric motors
• Battery housings for industrial applications
• Cable ducts for electrical installation systems
• Electronic housings
• Profiles for workplace systems
• Heat sinks and heat exchangers
Contact:
Hans Jürgen Schulte
Phone: +49 2921 978 222
E-Mail: hans-juergen.schulte@hai-aluminium.com
Our competence in aluminium extrusion is crucial in meeting the ever-growing demands of electrical engineering. The production of complex heat sinks is a particular speciality of HAI. The in-house know-how for extrusion tools allows us to produce high-performance heat sinks with particularly close, thin cooling ribs up to a rib ratio of 18:1 (length: distance between the ribs). As a further speciality, we offer highly conductive materials for power systems. Furthermore, our products are also used in lamps and lights, for cable ducts or electronic housings. Particular attention is also paid to a decorative surface. Here again, we strive to offer our customers ideal solutions.
Products:
• Profiles for lamps and lights
• Profiles for control cabinet housings
• Busbars for elements of power systems
• Housings for electric motors
• Battery housings for industrial applications
• Cable ducts for electrical installation systems
• Electronic housings
• Profiles for workplace systems
• Heat sinks and heat exchangers
Contact:
Hans Jürgen Schulte
Phone: +49 2921 978 222
E-Mail: hans-juergen.schulte@hai-aluminium.com
COMMERCIAL VEHICLES
Window frame profiles, Window frame substructure
Decorative profiles for window frames, Interior profiles
Bumper system
Bulkhead
(slotted or welded)
Vehicle floor
(slotted or welded)
Side rung profiles
Side rung profiles
Rear door
Rear bumper
Side underride guards
Reinforcement profiles
Roof railing profiles, Longitudinal members
We supply to all the leading manufacturers of commercial vehicles. Our aluminium profiles are light, corrosion-resistant and functional – and they impress with their intelligent form. Thanks to intensive investments in large FSW installations (up to 16 metres in length), we are today able to produce complete friction-stir-welded platforms or side walls. Our product portfolio includes side-wall profiles, bulkheads or rear walls, ramps, platforms of all kinds, as well as reinforcement and floor profiles (also complete friction-stir-welded vehicle floors). Everything from a single source – that is an important HAI quality feature that we stand by: From the starting materials produced in our casthouse, through the production of profiles, right up to the finishing, including large FSW installations for panel production.
Contact:
Christoph Deiters
Phone: +49 2921 978 236
E-Mail: christoph.deiters@hai-aluminium.com
We supply to all the leading manufacturers of commercial vehicles. Our aluminium profiles are light, corrosion-resistant and functional – and they impress with their intelligent form. Thanks to intensive investments in large FSW installations (up to 16 metres in length), we are today able to produce complete friction-stir-welded platforms or side walls. Our product portfolio includes side-wall profiles, bulkheads or rear walls, ramps, platforms of all kinds, as well as reinforcement and floor profiles (also complete friction-stir-welded vehicle floors). Everything from a single source – that is an important HAI quality feature that we stand by: From the starting materials produced in our casthouse, through the production of profiles, right up to the finishing, including large FSW installations for panel production.
Contact:
Christoph Deiters
Phone: +49 2921 978 236
E-Mail: christoph.deiters@hai-aluminium.com
RAIL
Our supply and service spectrum ranges from extruded and machined profiles, through welded components, right up to the production of whole vehicle bodies. The innovative friction stir welding process (FSW) enables us to use highly efficient manufacturing processes. Even large components up to a maximum format of 3.5 x 16.0 m are no problem. Whole side walls, intermediate floors, roofs and air conditioning panels can be easily produced today. Even thick-walled components – such as coupler housings, main cross members and head sections – are reliably produced. Weld thicknesses up to 30 mm are possible.
Project
Quite recently, we were able to produce a total of 96 vehicle bodies within 18 months – format of the finished wagon (L/W/H): 9 x 2.2 x 2.4 m. We welded predominantly in-house profiles to form preassembled components (floor, side walls, roof) using the FSW process. The components were subsequently milled and assembled in our in-house machining centre. Thanks to the low heat input with the friction-stir-welding process, subsequent straightening and grinding could be almost completely eliminated.
Contact:
Christoph Deiters
Phone: +49 2921 978 236
E-Mail: christoph.deiters@hai-aluminium.com
SHIPBUILDING
Aluminium is playing an ever more important role in shipbuilding: Significant weight savings with a simultaneous increase in payload are the benefits of this wonderful material. That also helps to reduce energy consumption. Furthermore, the alloys used have a high resistance to corrosion. We attach particular importance here to friction-stir-welded panels made from our in-house aluminium profiles. These are used to manufacture floors, ceilings, walls or bulkheads for cruise ships, yachts or coastal vessels. Panels of up to 16 m in length and 3.5 m in width can now be produced. As the heat input is very low with the friction stir welding process, it causes far less distortion than with the conventional fusion welding process. This also significantly reduces the amount of reworking of the panels. The joints are sturdier and more durable. Various classification societies, including the renowned institutes RINA, DNV GL and Lloyd’s Register, are convinced of our production methods.
Contact:
Christoph Deiters
Phone: +49 2921 978 236
E-Mail: christoph.deiters@hai-aluminium.com